The negative pressure suction and discharge vehicle

1.With its unique technical design, the negative pressure suction and discharge vehicle has significant advantages in operation efficiency, environmental performance, operational convenience and other aspects

2.Environmentally Friendly and Leak-Free, Green and Efficient

3.High Operation Efficiency and Strong Adaptability

4.Convenient Operation, Safe and Reliable

5.Convenient Maintenance and Controllable Cost

Product Details

1.The negative pressure suction and discharge vehicle is a special-purpose vehicle integrating negative pressure suction, sealed transportation and positive pressure discharge. It relies on vacuum negative pressure technology and positive pressure pneumatic conveying principle, with air as the transportation carrier, to realize efficient, environmentally friendly and leak-free transportation of powdery and granular materials. It is widely used in municipal engineering, industrial waste treatment, building materials, mineral resources, grain, chemical raw materials and other fields, especially suitable for the on-site transportation of dust, desulfurizers and other powdery materials in steelmaking, ironmaking, sintering and other industries. It can also be used for long-distance transportation of bulk powdery materials, completely solving the pain points such as dust flying, material loss and low operation efficiency in the traditional powdery material transportation process, and is one of the core equipment in the modern environmental protection transportation system.

2.The whole vehicle adopts a closed design during operation, with no dust leakage and flying during the whole process of suction, transportation and discharge. The materials are not in direct contact with the air, which not only avoids pollution to the surrounding environment, but also reduces material loss, meeting the current strict environmental protection standards. At the same time, it is equipped with an independent cyclone and bag filter system, and the filtered dust can be recovered to the tank to realize resource recycling and further improve environmental benefits.


The negative pressure suction and discharge vehicle.jpg


3.A high-power vacuum pump is used to generate stable negative pressure, the vacuum degree is usually maintained at -0.05 to -0.08MPa, the suction speed is fast, and the discharge is carried out by positive pressure pneumatic conveying, the pressure value is controlled at 0.2-0.4MPa, the discharge is efficient and smooth, the suction and discharge speed is generally not less than 30t/h, and the residual material rate is ≤0.2%, which greatly shortens the operation time and improves the transportation efficiency. It can be adapted to a variety of powdery and granular materials, including dust, fly ash, grain, chemical powder, etc. The material bulk density adaptation range is 0.5-2 (t/m³), the maximum particle size is ≤3-5mm (no more than 10%), the water content is ≤10%, and materials without viscosity and flammable components can be efficiently transported, adapting to the operation needs of different industries.

4.It adopts PLC electric-pneumatic operation mode, and the whole process can realize automatic control. The operation process (vacuum establishment → material suction → system closure → pressure establishment → material discharge) does not require too much manual intervention, the operation is simple and easy to understand, which reduces the labor intensity of operators, and at the same time has complete protection functions to improve operation safety. The tank body is manufactured according to pressure vessel standards, and the material is high-strength materials such as Q235B carbon steel with a thickness of ≥6mm. The structure is firm and durable, and can withstand a certain pressure impact; it is equipped with safety devices such as material level alarm and safety valve to real-time monitor the internal state of the tank, eliminating potential safety hazards such as overpressure and overload.


Technical Specifications

Item

Details

Chassis Configuration

Chassis

Diesel

Drive Type

8×4 (4 axles)

Working Parameters

Effective Tank Volume

23m³

Suction Rate

30–60 t/h (Horizontal distance: 5 m; Vertical depth: 3 m; with 2 elbows)

Discharge Rate

30–60 t/h (Horizontal distance: 5 m; Vertical height: 20 m; with 2 elbows)

Discharge Height (without auxiliary blowing)

20 m

Residual Material Rate

≤0.2%

Tank Working Pressure

-0.07 ~ +0.2 MPa

Tank Lifting Angle

35–42°

Level Alarm System

RF capacitive type

Vacuum Pump

Max. Vacuum Degree

-78.4 kPa

Free Air Flow

48.6 m³/min

Safety Valve Opening Vacuum

-65 ~ -70 kPa

Air Compressor

Displacement

10 m³/min

Max. Pressure

200 kPa

Lifting Hydraulic Cylinder

Type

Singleacting 3stage telescopic sleeve cylinder

Rated Working Pressure

21 MPa

Total Stroke

3830 mm

Hydraulic System

Hydraulic Oil Pump Rated Pressure

20 MPa

Hydraulic Oil Tank Volume

70 L

Key Valves

Suction Valve

DN150 disc valve, JIEGAO hardsealed valve

Discharge Valve

DN125 ball valve, JIEGAO hardsealed valve

Control System

Multifunction PLC LCD screen or pushbutton operation. Realtime monitoring of vacuum pump / air compressor speed, tank pressure, valve status, etc. Clear, simple and reliable.

Filter Bag Cleaning

Automatic pulse backflushing during suction (pulse frequency adjustable)

Note

Components can be customized as per client’s requirements



Product Applications 

Product Applications

Client Factory Visit


Patent Certificate



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